PRESS RELEASE
Illustrations
available upon request
For Immediate
Release
February
2008
Contact: Michelle Nemeth
Phone: (860) 875-5006
Fax: (860) 872-1565
michellen@mastercam.com
CAD/CAM Helps Container Systems Grow
One router with Mastercam produces same work volume with
four less people and three fewer machines
Tolland, CT – Like many manufacturers, Container
Systems (Franklinton, NC) took a heavy hit after 9/11. This thriving
manufacturer of heavy duty shipping containers, boxes and specialty containers
for electronics and communications equipment, as well as plywood reels for the
rope and cable industries, saw the previous year’s sales of $8 million reduced
to $4 million.
Today, this company is leaner and meaner,
and sales are pushing toward the previous high. To stay competitive in the post
9/11 business environment, Container Systems is relying heavily on automated
manufacturing with a high speed router to keep pace with increased business
volume using less manpower and equipment.
In 2007, the company purchased an
Accu-Router to cut reels and manufacture parts for any containers that require
precision hole cutting. At the recommendation of the router manufacturer, the
company also purchased Mastercam CAD/CAM software to generate programs for the router.
Scott Parsons, Vice President of
Container Systems, said, “Mastercam has been a great productivity tool for us.
Without it, I would be spending most of my time making drawings manually and
programming the router. It’s been amazing for me.”
Parsons said that about 25% of the work
volume in his business is accomplished using the router and Mastercam. After a
little training in both, it took just nine months for Parsons to become very
proficient with these systems. Initially, it was taking him five or six hours a
day to write programs for the router. Now he spends only one or two hours a
week writing new programs or tweaking existing ones. So instead of being
overwhelmed with the new technology, it has given Parsons time to create more
container designs and seek new business opportunities.
Today, instead of using traditional band
saws, Container Systems cuts with the router. Automatic cutting is faster and
more accurate. Where it used to take an hour or so to change over to a new job,
the transition is almost instantaneous. “We can now change things on the fly.
So if a customer calls and says, ‘hey stop running 12-inch reels, now I need
14-1/2-inch reels’, we just press a button,” he said.
Container Systems manufactures around
10,000 reels a week. There used to be 14 people working in this area. Today,
with Mastercam CAD/CAM software and the router, there are only ten. In addition
to making it possible to relocate four workers to other manufacturing tasks,
Mastercam and the router have replaced three pieces of conventional
manufacturing equipment, which are now used only to meet overflow production
requirements. These include two older CNC systems that had to be programmed
manually.
Parsons said, “We have 45 guys in the
plant. The guys who were working on the reels just got moved to other jobs in
the plant. So no jobs were lost, and we got to grow our business.”
In terms of increased productivity,
Parsons said that Mastercam would pay for itself in less than a year. It is
also providing a subtler dividend. He said, “Now when a potential customer
comes in and sees that machine running, we show them how we can do their
program on Mastercam. It’s a powerful sales tool.”
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About
Mastercam
Developed
by CNC Software, Inc., Mastercam is Windows®-based CAD/CAM software for 2-
through 5-axis milling and turning; 2- and 4-axis wire EDM; 2D and 3D design,
surface, and solid modeling; artistic relief cutting, and 2D and 3D routing.
CNC Software is a privately owned corporation founded in 1984. The U.S.-based
company provides Mastercam CAD/CAM solutions to more than 124,936 installations
in 75 countries in industries including mold-making, prototyping, automotive,
medical, aerospace, and consumer products. Mastercam runs under Windows 2000,
Windows XP, and Windows Vista, and is compatible
with all other CAD/CAM systems. For more information about CNC Software, Inc.
and its Mastercam family of products, contact CNC Software, Inc., M - F, 8 AM -
6 PM EST at (800) 228-2877 or (860) 875-5006, 671 Old Post Road, Tolland, CT 06084. Or visit www.mastercam.com.